HomeKohlerKohler 100REZG

Kohler 100REZG Generator Set

The Kohler 100REZG is a 100 kW (125 kVA) Natural Gas, LP Gas standby generator set powered by a General Motors 5.7 L engine. It is available at 120/208 V, 127/220 V, 120/240 V, 139/240 V, 220/380 V, 277/480 V and 347/600 V, 3-phase, 60 Hz and rated 347 A. It holds about 6.2 L (1.6 gal) of oil and 22.5 L (5.9 gal) of coolant, with a maximum ambient rating of 50 °C. Starting uses 1 battery rated 630 CCA at 12 V. The set measures 2800×1120×1456 mm (110.2×44.1×57.3 in) and weighs about 1403 kg (3093 lb). The same 5.7 L engine also powers generator sets from Hipower.

100 kW
Standby
5.7 L
Displacement
6.2 L
Oil capacity
5
Document types

How to read your Kohler serial & model number →

Specifications

FuelNatural Gas, LP Gas
Frequency60.0 Hz
Standby power100 kW
Standby kVA125
EmissionsEPA-Certified for Stationary Emergency Applications
Controller6000, APM402, Decision-Maker 3000, Decision-Maker 550, Decision-Maker 6000
Oil capacity6.2 L
Voltage options120/208 V, 127/220 V, 120/240 V, 139/240 V, 220/380 V, 277/480 V, 347/600 V
Phase3
Rated current347 A
Power factor0.8
Battery cranking630 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity22.5 L
Max ambient50 °C
Dimensions (L×W×H)2800×1120×1456 mm
Dry weight1403 kg

Engine

General Motors 5.7 L
Oil capacity4.7 L
Coolant capacity22.5 L
Displacement5.7 L
AspirationTurbocharged
Rated speed1800 rpm

Maintenance & consumables

for the General Motors 5.7 L
ItemSpecCapacityPart #Interval
Oil filterGM16703 Amazon eBay $10.00
Oil6.2 L150 hr

Common questions

What is the power rating of the Kohler 100REZG?

The Kohler 100REZG is rated 100 kW standby (125.0 kVA).

What engine does the Kohler 100REZG use?

The Kohler 100REZG is powered by the General Motors 5.7 L engine.

What fuel does the Kohler 100REZG use?

The Kohler 100REZG runs on Natural Gas, LP Gas.

What is the oil capacity of the Kohler 100REZG?

The General Motors 5.7 L engine in the Kohler 100REZG has an oil capacity of 4.7 liters.

Parts

250
Part #DescriptionQtySystem
GM16113Sensor, magnetic speed, 5/8-181Sensor buy
GM16132Belt1Belt Amazon eBay
GM16144Clamp, hose, 1 in.1Hose buy
GM16158Hose, PCV, 3/8 in.1Hose buy
GM16180Alternator, 7SI (see note above)1Alternator buy
GM16422Bolt, oil pump coverPump buy
GM16513Bolt, water pump cover, part of 32Pump buy
GM16576Seal, oil pan drain plugSeal buy
GM16583Retainer, oil pump drive shaftPump buy
GM16703Filter, oilOil filter Amazon eBay $10.00
GM16711Spark plugSpark plug Amazon eBay
GM17393Gasket, mixer to air horn1Gasket buy
GM17395Gasket, throttle body to mixer1Gasket buy
GM18892Fitting, oil filterOil filter buy
GM18896Shaft, oil pump drivePump buy
GM18898Sensor, map (includes 108)1Sensor buy
GM18899Bolt, map sensor3Sensor buy
GM18904Cover, oil pumpPump buy
GM18906Sensor, knockSensor buy
GM18910Bolt, camshaft position sensor, M6 x 1 x 20Sensor buy
GM18913Bolt, pulley water pumpPump buy
GM18917Bolt, water pump, HFH, M10X1.5x65 RHPump buy
GM18918Clamp, therm bypass hose, spring band 30mm green, LHHose buy
GM18919Clamp, therm bypass hose, spring band 35mm silver, RHHose buy
GM18928Retainer, spark plug wire12Spark plug buy
GM18936Pulley, fan and water pumpPump buy
GM18937Bolt, oil pump drivePump buy
GM18939Gasket, throttle bodyGasket buy
GM18945Seal, valve stem oilSeal buy
GM18951Gasket, engine front cover, also part of 76Gasket buy
GM18952Sensor, crankshaft position (includes 123)Sensor buy
GM18956Bolt, oil pump, M10 x 1.5 x 60Pump buy
GM18957Gasket, valve rocker arm cover boltGasket buy
GM18959Gasket, cylinder head LHGasket buy
GM18960Gasket, cylinder head RHGasket buy
GM18963Gasket, water pumpGasket buy
GM18964Gasket, engine coolant crossoverGasket buy
GM18965Gasket, EGR valve opening cover1Gasket buy
GM18967Hose, therm bypass includes hose clampsHose buy
GM18971Seal, crankshaft rear oilSeal buy
GM18972Seal, crankshaft front oilSeal buy
GM18973Cover, valve rocker arm (includes gasket)Gasket buy
GM18974Gasket, valve rocker arm cover, part of 8Gasket buy
GM18985Hose, fuel pressure reg vac1Hose buy
GM18989Pan, oil (includes pan, plug, gasket)Gasket buy
GM18990Pump, oil with screenPump buy
GM18991Fitting, heater hose, part of 111Hose buy
GM18996Bolt, crankshaft position sensorSensor buy
GM19004Sensor, camshaft position (2001 General Motors engines)Sensor buy
GM19006Cover, engine front (includes cover, seal, gasket)Gasket buy
GM19009Gasket, oil panGasket buy
GM19011Drive, oil pumpPump buy
GM19018Connector, engine oil cooler hoseHose buy
GM19019Seal, map sensor, part of 1061Seal buy
GM19023Valve, oil filter bypassOil filter buy
GM19027Pump kit, water (incl. 31, 82, 83, 85, 105)Pump buy
GM19030Gasket, intake manifold (set of 2)Gasket buy
GM19721Gasket, exhaust manifoldGasket buy
GM19725Housing, sensor1Sensor buy
GM19726Thermostat, 160°1Thermostat buy
GM19727O-ring, water sensor tube1Seal buy
GM19731O-ring, dipstick adapter1Seal buy
GM19732Gasket, manifold adapter1Gasket buy
GM19733Gasket, intake manifold to adapter1Gasket buy
GM19739Belt1Belt Amazon eBay $25.97
GM19748Brace, alternator1Alternator buy
GM19763Module, NG ECU control, 80 kW1ECM / ECU buy
GM19765Module, LP ECU control, 80 and 100 kW1ECM / ECU buy
GM19766Module, NG ECU control, 100 kW1ECM / ECU buy
GM22170Module, LP ECU control, 125 kW1ECM / ECU buy
GM22171Spark plug, 125 kWSpark plug Amazon eBay
GM22993Belt, fan1Belt Amazon eBay
GM23714Gasket, mixer adapter2Gasket buy
GM24335Hose1Hose buy
GM24340Fitting, 5/8 beaded hose x 3/8 MPT1Hose buy
GM24348Fitting, 1 in. MPT x 1 in. barb hose, elb plas1Hose buy
GM24350Hose, vapor w/wire, 1 in. ID1Hose buy
GM24739Sensor, camshaft position (2002 and 2003 General Motors engines)Sensor buy
GM25969Module, NG ECU control, 125 kW1ECM / ECU buy
GM25970Clamp, hose, 2 1/4 in.1Hose buy
GM28582Wire, spark plug8Spark plug buy
GM28766Gasket, LC-50 (50/43 mm) valve2Gasket buy
GM28887Clamp, hose S-52 3 1/2 in.1Hose buy
GM28888Clamp, hose, 3 in.3Hose buy
GM28889Clamp, hose, 9/16 in. OD, spring type4Hose buy
GM28890Clamp, hose, 3/4 in. OD, spring type2Hose buy
GM28893Clamp, hose, 1 1/4 in.2Hose buy
GM28895Clamp, hose, 13/16--1 1/2 in.1Hose buy
GM28897Turbocharger1Turbocharger buy
GM28901Hose, oil drain, 7/8 in. ID, 3 in.1Hose buy
GM28902Hose, oil supply1Hose buy
GM28903Fitting, oil supply turbo1Turbocharger buy
GM28904Elbow, turbo exhaust1Turbocharger buy
GM28906Sensor, map1Sensor buy
GM28908Hose, breather1Hose buy
GM28909Fitting, 3/8 x 1/2 in. hose mender1Hose buy
GM28910Hose, PCV, 1/2 x 2 in.1Hose buy
GM28914Hose1Hose buy
GM28915Clamp, hose, 5 in.1Hose buy
GM28916Hose, pushlock, 1/4 in. ID x 1/2 in OD, 11 in.1Hose buy
GM28924Hose, turbo outlet, 3 in.1Hose buy
GM28926Hose, hump reducer1Hose buy
GM28928Gasket, turbocharger1Gasket buy
GM28929Gasket, oil drain1Gasket buy
GM28932Gasket, exhaust2Gasket buy
GM28949Fitting, 5/8 bead hose x 3/8 MPT x 901Hose buy
GM28950Fitting, 1/2 MPT x 5/8 in. beaded hose1Hose buy
GM29245ECU1ECM / ECU buy
GM29581Clamp, hose S-64 4 1/4 in.1Hose buy
GM29585Sensor, O21Sensor buy
GM29588Hose, 475 to valve1Hose buy
GM29592Gasket (manifold adapter)1Gasket buy
GM29595Hose, mix adapter to throttle body1Hose buy
GM29599Tube, turbo to throttle1Turbocharger buy
GM29607ECU1ECM / ECU buy
GM29608Sensor, coolant1Sensor buy
GM29609Sensor, inlet air1Sensor buy
GM29610Isolator, ECU4ECM / ECU buy
GM29613Elbow, turbo exhaust (w/O2 port)1Turbocharger buy
GM45896Assembly, exhaust inlet/turbo mtg.1Turbocharger buy
GM47739Gasket w/flame arrestor, intake manifold (qty.1)Gasket buy
GM48779Metal boot, spark plug wire8Spark plug buy
GM51539Sensor, camshaft position (2004-- General Motors engines)Sensor buy
GM59864Starter1Starter buy
GM65427Belt, 76 in.1Belt Amazon eBay
GM66199Bolt, oil pump coverPump buy
GM66202Pulley, water pump/fan1Pump buy
GM66205Belt, poly-6V, 97.5 in.1Belt Amazon eBay
GM66207Hose, 1/4 in. gas supply1Hose buy
GM66213Hose, fuel, 3/8 diameter1Hose buy
GM66214Hose, hump, intake 4 x 41Hose buy
GM66217Hose, reducer1Hose buy
GM66221Elbow, mixer to turbo1Turbocharger buy
GM66223Gasket, mixer adapter1Gasket buy
GM66227Harness, 8.1L new cam sensor (year 2004 and later GM engine)1Sensor buy
GM66231Support, alternator1Alternator buy
GM66239Pipe, turbo-CAC1Turbocharger buy
GM66240Hose, silicone, red, 2 1/2 x 31Hose buy
GM66241Hose, silicone, red, 2 3/4 ID x 3 in. LG1Hose buy
GM66242Hose, silicone, 3 in. ID x 3 in. LG2Hose buy
GM66246ECU1ECM / ECU buy
GM66247ECU1ECM / ECU buy
GM66248Harness, 8.1L new cam sensor1Sensor buy
GM66249ECU1ECM / ECU buy
GM75077Sensor, Cm/Shf Posn (GM model year of 2004 and newer)Sensor buy
GM75613Intake manifold end gasketGasket buy
NGE012014Radiator Fan Shroud BoltsBolt buy
GM16118Plug, 1/2 in. NPT, brass2Service part / kit buy
GM16121Pulley, idler1Service part / kit buy
GM16135Housing, flywheel, SAE31Service part / kit buy
GM16147Spacer, fan1Service part / kit buy
GM16154Clamp, steel tube, 3/8 in.1Service part / kit buy
GM16165Mixer, natural gas, complete assembly*1Service part / kit buy
GM16177U-bolt, w/o plate1Service part / kit buy
GM16203Pipe, nipple, 1 x 6 in.1Service part / kit buy
GM16205Bushing, reducing, 1 NPT--3/4 in.1Service part / kit buy
GM16207Pipe, 1 in. fitting elbow, 90°1Service part / kit buy
GM16372Retainer, camshaftService part / kit buy
GM16430Sealer, oil panService part / kit buy
GM16476Pin, camshaft sprocket locator, 1/4 x 5/8Service part / kit buy
GM16504Plug, eng. block coolant drain hole, 1/4-18 x 0.56Service part / kit buy
GM16510Plug, engine block oil galley, auto drainService part / kit buy
GM16521Nut, valve rocker arm, nonadjustableService part / kit buy
GM16526Plug, oil pan drain, M12 x 1.75-6 G, 44.45 mm longService part / kit buy
GM16533Plug, oil pan drain, 1/2-14 x 0.610Service part / kit buy
GM16549Pin, oil pressure relief valve spring stayService part / kit buy
GM17009Diaphragm, silicone, LP1Service part / kit buy
GM17378Bolt, starter, special2Service part / kit buy
GM17382Mixer, LP, complete assembly*1Service part / kit buy
GM17384Diaphragm, silicone, natural gas1Service part / kit buy
GM17388Screw, 10-24 x 5/8, SEMS5Service part / kit buy
GM17390Idle screw1Service part / kit buy
GM17391Spring, idle screw1Service part / kit buy
GM17394Spring, air valve1Service part / kit buy
GM17396Screw, 12-24 x 5/8, SEMS4Service part / kit buy
GM18885Plug, engine block oil galleyService part / kit buy
GM18886Plug, eng. block oil galley, 1/8-27 x 3/8 NPTFService part / kit buy
GM18887Plug, engine block oil galley, auto drain hex headService part / kit buy
GM18888Sealer, crankshaft rear main bearingService part / kit buy
GM18889Plug, int manifold, (must use with GM18933 sealant)2Service part / kit buy
GM18890Nut, throttle bodyService part / kit buy
GM18891Plug, int manifold (must use with GM18933 sealant)1Service part / kit buy
GM18893Valve, oil pressure reliefService part / kit buy
GM18894Spring, oil pressure relief valveService part / kit buy
GM18895Key, valve stemService part / kit buy
GM18897Plug, camshaft bearing holeService part / kit buy
GM18900Stud, fuel injection railService part / kit buy
GM18901Plug, int manifold (must use with GM18933 sealant)1Service part / kit buy
GM18902Cap, valve springService part / kit buy
GM18903Rotator, valveService part / kit buy
GM18905Cap, oil filler (includes 6)Service part / kit buy
GM18907Pin, flywheel locator, part of 73Service part / kit buy
GM18908Bolt, wiring harness bracket4Service part / kit buy
GM18909Bolt, engine front cover, M6 x 1.0 x 30Service part / kit buy
GM18911Bolt, oil filler tube, M6 x 1 x 201Service part / kit buy
GM18912Bolt, camshaft retainerService part / kit buy
GM18914Bolt, water outlet, part of 111Service part / kit buy
GM18916Nut, crankshaft oil deflectorService part / kit buy
GM18920Bolt, engine coolant crossoverService part / kit buy
GM18921Bolt, cylinder head, position #1, 2, 3, 6--11, 14, 16, 1724Service part / kit buy
GM18922Bolt, cylinder head, pos #15, 18Service part / kit buy
GM18923Bolt, cylinder head, pos #4, 5, 12, 13Service part / kit buy
GM18924Plug, engine block oil galley, countersunkService part / kit buy
GM18925Plug, engine block oil galleyService part / kit buy
GM18926Connector, inline to engine harness1Service part / kit buy
GM18927Connector, coil ignition4Service part / kit buy
GM18929Clip, wiring harness1Service part / kit buy
GM18933Sealer, oil fill tubeService part / kit buy
GM18934Grease, heavy duty multipurposeService part / kit buy
GM18935Bearing, camshaft, position #3, 4Service part / kit buy
GM18938Bolt, oil pan2Service part / kit buy
GM18940Guide, valve lifter, restrictor valve rotatorService part / kit buy
GM18941Retainer, valve lifter guide, restrictorService part / kit buy
GM18942Stud, throttle body3Service part / kit buy
GM18943Balancer, crankshaftService part / kit buy
GM18946Rod, valve push, intakeService part / kit buy
GM18947Rod, valve push, exhaustService part / kit buy
GM18948Arm, valve rockerService part / kit buy
GM18949Ball, valve rocker armService part / kit buy
GM18950Valve, Intake, standardService part / kit buy
GM18953Bolt, crankshaft bearing cap, M12 x 1.75 x 89Service part / kit buy
GM18955Bolt, ignition coil16Service part / kit buy
GM18958Pin, cylinder head locator, 1/2 x 5/8 ODService part / kit buy
GM18962Valve, exhaust, standardService part / kit buy
GM18966Coil, ignition (engine model year 2002)8Service part / kit buy
GM18968Valve, exhaust, 0.003 in., OSService part / kit buy
GM18969Valve, exhaust, 0.015 in., OSService part / kit buy
GM18970Valve, exhaust, 0.030 in., OSService part / kit buy
GM18975Bolt, valve rocker arm cover, M6 x 1.0 x 26Service part / kit buy
GM18976Stud, crankshaft bearing capService part / kit buy
GM18977Deflector, crankshaft oilService part / kit buy
GM18979Outlet, water, part of 111Service part / kit buy
GM18980Shield, intake manifold oil splashService part / kit buy
GM18981Cover, EGR valve opening1Service part / kit buy
GM18982Sprocket, crankshaftService part / kit buy
GM18983Head, cylinder (incl. seats and guides) RHService part / kit buy
GM18984Head, cylinder (incl. seats and guides) LHService part / kit buy
GM18986Pin, crankshaft balancer locatorService part / kit buy
GM18987Bolt, intake manifold, lower intake to cylinder headService part / kit buy
GM18988Plug, engine block coolant drain hole, LHService part / kit buy
GM18992Valve, Intake, 0.003 in., OSService part / kit buy
GM18993Valve, Intake, 0.015 in., OSService part / kit buy
GM18994Valve, Intake, 0.030 in., OSService part / kit buy
GM18995Guide, valve lifter push rodService part / kit buy
GM18997Bolt, flywheel, M11 x 1.5 x 29Service part / kit buy
GM18998Manifold, intakeService part / kit buy
GM18999Piston w/conn rod, standard, RHService part / kit buy
GM19000Camshaft, engine (includes 22, 26, 36, 57), 80 kWService part / kit buy
GM19001Piston w/conn rod, 0.030 OS, RHService part / kit buy
GM19002Piston w/conn rod, 0.030 OS, LHService part / kit buy

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Standby
Standby25%
Standby50%
Standby75%
Standby100%

Available documents

BrochureSpec sheetInstallation manualReferenceWiring diagram