Specifications
| Fuel | LPG/Natural Gas |
|---|---|
| Frequency | 60.0 Hz |
| Standby power | 48 kW |
| Standby kVA | 60 |
| Emissions | EPA NSPS |
| Controller | RDC2 |
| Oil capacity | 7.1 L |
| Voltage options | 120/208 V, 120/240 V, 230/400 V, 277/480 V |
| Phase | 3 |
| Rated current | 167 A |
| Power factor | 0.8 |
| Circuit breaker | 200 A |
| Battery group | 24 |
| Battery cranking | 630 CCA |
| Battery voltage | 12 V |
| Battery quantity | 1 |
| Coolant capacity | 21.3 L |
| Max ambient | 45 °C |
| Dimensions (L×W×H) | 2280×836×1182 mm |
| Dry weight | 767 kg |
| Sound level | 61.0 dBA @ 7 m |
Engine
| Oil capacity | 7.1 L |
|---|---|
| Coolant capacity | 21.3 L |
| Displacement | 6.2 L |
| Aspiration | Naturally Aspirated |
| Rated speed | 1800 rpm |
Maintenance & consumables
for the Kohler KG6208| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Air filter | Dry | — | 400 hr | find | |
| Fuel filter | — | find | |||
| Oil filter | Cartridge | GM16703 | Amazon eBay $10.00 | ||
| Belt | ×3 | — | find | ||
| Coolant | 7.3 L (gal.) | 21.3 L | — | 2000 hr | |
| Oil | 5.7 L (qt.) | 7.1 L | — | 150 hr |
Common questions
What is the power rating of the Kohler 48RCL?
The Kohler 48RCL is rated 48 kW standby (60.0 kVA).
What engine does the Kohler 48RCL use?
The Kohler 48RCL is powered by the Kohler KG6208 engine.
What fuel does the Kohler 48RCL use?
The Kohler 48RCL runs on LPG/Natural Gas.
What is the oil capacity of the Kohler 48RCL?
The Kohler KG6208 engine in the Kohler 48RCL has an oil capacity of 7.1 liters.
Troubleshooting
9Symptoms & remedies
| Symptom | Cause | Remedy |
|---|---|---|
| Controller reset | Electromagnetic interference (EMI) | Inspect the distributor cap and rotor for specific features. Replace them if necessary with updated parts. |
| Rough operation | Electromagnetic interference (EMI) | |
| Cooling Fans Cycle at Low Temperatures (48RCL only) | Update the controller with software version 4.05 or higher. | |
| L1-L2 Low Voltage Shutdown during Exercise | Update the controller with software version 4.07 or higher. | |
| Display Errors | Install controller software version | |
| Lack of Communication with Generator RBUS Accessories | An internal failure of a component in the controller can cause this communication problem. | Verify the presence of 12 VDC on the RBUS line terminals PWR and COM. Check connections and then replace the controller assembly if 12 VDC is not present on these terminals. |
| Engine Hunting | A number of factors can result in engine hunting. | Perform the following steps: 1. Disconnect ATS to prevent automatic starting. 2. Confirm under what conditions the generator hunts. 3. Update firmware and install vent tubes on the fuel regulator as described. 4-11. Follow additional troubleshooting steps including checking Engine Speed Gain Adjustment, air intake tube, fuel source setup, fuel pressure, solenoid valve operation, and throttle plate movement. |
| Battery short circuits | Disconnect the battery before generator set installation or maintenance. | |
| Gas fuel leaks | Check the LPG vapor or natural gas fuel system for leakage by using a soap and water solution with the fuel system test pressurized to 6--8 ounces per square inch (10--14 inches water column). Do not operate the generator set in the presence of fuel leaks, fuel accumulation, or sparks. |
Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.
Parts
64| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 25-155-38 | Elbow, 90°, 1/8”NPT x 3/8” hose barb | 2 | Elbow | buy |
| 38040622 | Spacer, fan | 1 | Fan filter | buy |
| 38050057 | Dipstick | 1 | Oil filter | buy |
| 38050060 | Oil Filter | 1 | Oil filter | buy |
| 38050308 | Alternator | 1 | Alternator | buy |
| 38050322 | Starter | 1 | Starter | buy |
| 38050327 | Wires, Spark Plug (8) | 1 | Spark plug | buy |
| 38050328 | Starter | 1 | Starter | buy |
| 38050441 | Hose, fuel 3/8 in. x 14.5 in. | 2 | Hose | buy |
| 38050449 | Hose, fuel 3/8 in. x 10.5 in. | 1 | Hose | buy |
| 38050647 | Spacer, fan | 1 | Fan filter | buy |
| 38050801 | Gasket, manifold exhaust | 2 | Gasket | buy |
| 38051414 | Lifting Eye, Idler, Belt | 1 | Belt | buy |
| 38900649 | Water Pump Hardware | 1 | Pump | buy |
| A-253104 | Air cleaner assembly | 1 | Air filter | buy |
| GM101208 | Hose barb, crankcase breather | 1 | Hose | buy |
| GM101211 | Thermostat, 6.2L | 1 | Thermostat | buy |
| GM101223 | Sensor, 6.2L oil pressure | 1 | Sensor | buy |
| GM101269 | Filter, 6.2L oil | 1 | Oil filter | Amazon eBay $49.00 |
| GM102050 | Tensioner, 6.2L drive belt | 1 | Belt | buy |
| GM105068 | Water Pump, W/ Gaskets | 1 | Pump | buy |
| GM105082 | Gasket, Timing Cover | 1 | Gasket | buy |
| GM105083 | Timing Cover | 1 | Gasket | buy |
| GM105110 | Intake Gasket | 2 | Gasket | buy |
| GM105112 | Head Gasket | 1 | Gasket | buy |
| GM105118 | Oil Pump Assembly, With Pickup Tube | 1 | Pump | buy |
| GM105119 | Gasket, Oil Pan, One Piece | 1 | Gasket | buy |
| GM105121 | Bolt, HFH, 3/8- 16 x 2.25 (Water Pump) | 4 | Pump | buy |
| GM105125 | Gasket, Water Pump | 2 | Gasket | buy |
| GM76024 | Tubing, 3/8” ID x 9” long, clear flexible plastic | 2 | Tubing | buy |
| GM79552 | Radiator | Radiator | buy | |
| GM83718 | Air Filter, Oil, qts. 5.0L GM83718 | 6.4 (14.1) | Air filter | buy |
| GM88993-GR1 | Mount, Air Cleaner (6.76”ID) | 1 | Air filter | buy |
| X-6014-137 | Hose, Radiator Wire Insert, 3” ID | 1 | Hose | buy |
| 246242 | voltage reconnection decal | Service part / kit | buy | |
| 38050325 | Harness, Stat., IEPR | 1 | Service part / kit | buy |
| 38050326 | Distributor HVS (includes item 10) | 1 | Service part / kit | buy |
| 38050442 | Fitting, 3/8NPT x 3/8 HoseBarb | 1 | Service part / kit | buy |
| 38050445 | EPR assembly (5.7 L, 60 kW) | 1 | Service part / kit | buy |
| 38050634 | Bolt, 3/8-16x1 Flange Hd Ser | 2 | Service part / kit | buy |
| 38050809 | Pipe, Y w/heat shield | 1 | Service part / kit | buy |
| 38050812 | Intake Manifold | 1 | Service part / kit | buy |
| 38051406 | Crank Damper/Pulley Assembly | 1 | Service part / kit | buy |
| 60RCL | KOHLER 60RCL generator | Service part / kit | buy | |
| ADV-8199 | Programmable Interface Module (PIM) | Service part / kit | buy | |
| G4-306 | Service part / kit | buy | ||
| G4-307 | Service part / kit | buy | ||
| GM101207 | Valve, PCV | 1 | Service part / kit | buy |
| GM105063 | Connecting Rod | 8 | Service part / kit | buy |
| GM105067 | Camshaft | 1 | Service part / kit | buy |
| GM105073 | Bolt, HFH, 1/4- 20 x .50, WHZ | 1 | Service part / kit | buy |
| GM105128 | Valve, Intake | 4 | Service part / kit | buy |
| GM105129 | Valve, Exhaust | 4 | Service part / kit | buy |
| GM105130 | Valve Spring | 8 | Service part / kit | buy |
| GM105131 | Spring Locator (Valve) | 8 | Service part / kit | buy |
| GM114539 | Wireless Bridge | Service part / kit | buy | |
| GM82973 | Mounting Bracket | 1 | Service part / kit | buy |
| GM87989 | updated distributor cap | Service part / kit | buy | |
| GM87990 | rotor with the properly coated contact | Service part / kit | buy | |
| GM88281 | Power Relay Module | Service part / kit | buy | |
| GM88281-1 | Load Shed Assembly | Service part / kit | buy | |
| M6923-08-80 | Nut, Hex 8MM | 2 | Service part / kit | buy |
| M933-08016-60 | Screw | 2 | Service part / kit | buy |
| PA-352663 | Exhaust Silencer, Critical | Service part / kit | Amazon eBay |
Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Fuel consumption
| Rating | Load | L/h | gal/h |
|---|---|---|---|
| Prime | 100% | 283.0 | 97.0 |
| Standby | 4.2 | ||
| Standby | 25% | 8.7 | |
| Standby | 50% | 14.5 | |
| Standby | 75% | 20.3 | |
| Standby | 100% | 24.8 |