HomeKohlerKohler 48RCL

Kohler 48RCL Generator Set

The Kohler 48RCL is a 48 kW (60 kVA) LPG/Natural Gas standby generator set powered by a Kohler KG6208 engine. It is available at 120/208 V, 127/220 V, 120/240 V and 277/480 V, 3-phase, 60 Hz and rated 167 A. It holds about 7.1 L (1.9 gal) of oil and 21.3 L (5.6 gal) of coolant, with a maximum ambient rating of 45 °C. Starting uses 1 group-24 battery rated 630 CCA at 12 V. The set measures 2280×836×1182 mm (89.8×32.9×46.5 in), weighs about 767 kg (1691 lb) and produces 61 dBA at 7 m.

48 kW
Standby
6.2 L
Displacement
7.1 L
Oil capacity
7
Document types

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Specifications

FuelLPG/Natural Gas
Frequency60.0 Hz
Standby power48 kW
Standby kVA60
EmissionsEPA NSPS
ControllerRDC2
Oil capacity7.1 L
Voltage options120/208 V, 120/240 V, 230/400 V, 277/480 V
Phase3
Rated current167 A
Power factor0.8
Circuit breaker200 A
Battery group24
Battery cranking630 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity21.3 L
Max ambient45 °C
Dimensions (L×W×H)2280×836×1182 mm
Dry weight767 kg
Sound level61.0 dBA @ 7 m

Engine

Kohler KG6208
Oil capacity7.1 L
Coolant capacity21.3 L
Displacement6.2 L
AspirationNaturally Aspirated
Rated speed1800 rpm

Maintenance & consumables

for the Kohler KG6208
ItemSpecCapacityPart #Interval
Air filterDry400 hr find
Fuel filter find
Oil filterCartridgeGM16703 Amazon eBay $10.00
Belt×3 find
Coolant7.3 L (gal.)21.3 L2000 hr
Oil5.7 L (qt.)7.1 L150 hr

Common questions

What is the power rating of the Kohler 48RCL?

The Kohler 48RCL is rated 48 kW standby (60.0 kVA).

What engine does the Kohler 48RCL use?

The Kohler 48RCL is powered by the Kohler KG6208 engine.

What fuel does the Kohler 48RCL use?

The Kohler 48RCL runs on LPG/Natural Gas.

What is the oil capacity of the Kohler 48RCL?

The Kohler KG6208 engine in the Kohler 48RCL has an oil capacity of 7.1 liters.

Troubleshooting

9

Symptoms & remedies

SymptomCauseRemedy
Controller resetElectromagnetic interference (EMI)Inspect the distributor cap and rotor for specific features. Replace them if necessary with updated parts.
Rough operationElectromagnetic interference (EMI)
Cooling Fans Cycle at Low Temperatures (48RCL only)Update the controller with software version 4.05 or higher.
L1-L2 Low Voltage Shutdown during ExerciseUpdate the controller with software version 4.07 or higher.
Display ErrorsInstall controller software version
Lack of Communication with Generator RBUS AccessoriesAn internal failure of a component in the controller can cause this communication problem.Verify the presence of 12 VDC on the RBUS line terminals PWR and COM. Check connections and then replace the controller assembly if 12 VDC is not present on these terminals.
Engine HuntingA number of factors can result in engine hunting.Perform the following steps: 1. Disconnect ATS to prevent automatic starting. 2. Confirm under what conditions the generator hunts. 3. Update firmware and install vent tubes on the fuel regulator as described. 4-11. Follow additional troubleshooting steps including checking Engine Speed Gain Adjustment, air intake tube, fuel source setup, fuel pressure, solenoid valve operation, and throttle plate movement.
Battery short circuitsDisconnect the battery before generator set installation or maintenance.
Gas fuel leaksCheck the LPG vapor or natural gas fuel system for leakage by using a soap and water solution with the fuel system test pressurized to 6--8 ounces per square inch (10--14 inches water column). Do not operate the generator set in the presence of fuel leaks, fuel accumulation, or sparks.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

64
Part #DescriptionQtySystem
25-155-38Elbow, 90°, 1/8”NPT x 3/8” hose barb2Elbow buy
38040622Spacer, fan1Fan filter buy
38050057Dipstick1Oil filter buy
38050060Oil Filter1Oil filter buy
38050308Alternator1Alternator buy
38050322Starter1Starter buy
38050327Wires, Spark Plug (8)1Spark plug buy
38050328Starter1Starter buy
38050441Hose, fuel 3/8 in. x 14.5 in.2Hose buy
38050449Hose, fuel 3/8 in. x 10.5 in.1Hose buy
38050647Spacer, fan1Fan filter buy
38050801Gasket, manifold exhaust2Gasket buy
38051414Lifting Eye, Idler, Belt1Belt buy
38900649Water Pump Hardware1Pump buy
A-253104Air cleaner assembly1Air filter buy
GM101208Hose barb, crankcase breather1Hose buy
GM101211Thermostat, 6.2L1Thermostat buy
GM101223Sensor, 6.2L oil pressure1Sensor buy
GM101269Filter, 6.2L oil1Oil filter Amazon eBay $49.00
GM102050Tensioner, 6.2L drive belt1Belt buy
GM105068Water Pump, W/ Gaskets1Pump buy
GM105082Gasket, Timing Cover1Gasket buy
GM105083Timing Cover1Gasket buy
GM105110Intake Gasket2Gasket buy
GM105112Head Gasket1Gasket buy
GM105118Oil Pump Assembly, With Pickup Tube1Pump buy
GM105119Gasket, Oil Pan, One Piece1Gasket buy
GM105121Bolt, HFH, 3/8- 16 x 2.25 (Water Pump)4Pump buy
GM105125Gasket, Water Pump2Gasket buy
GM76024Tubing, 3/8” ID x 9” long, clear flexible plastic2Tubing buy
GM79552RadiatorRadiator buy
GM83718Air Filter, Oil, qts. 5.0L GM837186.4 (14.1)Air filter buy
GM88993-GR1Mount, Air Cleaner (6.76”ID)1Air filter buy
X-6014-137Hose, Radiator Wire Insert, 3” ID1Hose buy
246242voltage reconnection decalService part / kit buy
38050325Harness, Stat., IEPR1Service part / kit buy
38050326Distributor HVS (includes item 10)1Service part / kit buy
38050442Fitting, 3/8NPT x 3/8 HoseBarb1Service part / kit buy
38050445EPR assembly (5.7 L, 60 kW)1Service part / kit buy
38050634Bolt, 3/8-16x1 Flange Hd Ser2Service part / kit buy
38050809Pipe, Y w/heat shield1Service part / kit buy
38050812Intake Manifold1Service part / kit buy
38051406Crank Damper/Pulley Assembly1Service part / kit buy
60RCLKOHLER 60RCL generatorService part / kit buy
ADV-8199Programmable Interface Module (PIM)Service part / kit buy
G4-306Service part / kit buy
G4-307Service part / kit buy
GM101207Valve, PCV1Service part / kit buy
GM105063Connecting Rod8Service part / kit buy
GM105067Camshaft1Service part / kit buy
GM105073Bolt, HFH, 1/4- 20 x .50, WHZ1Service part / kit buy
GM105128Valve, Intake4Service part / kit buy
GM105129Valve, Exhaust4Service part / kit buy
GM105130Valve Spring8Service part / kit buy
GM105131Spring Locator (Valve)8Service part / kit buy
GM114539Wireless BridgeService part / kit buy
GM82973Mounting Bracket1Service part / kit buy
GM87989updated distributor capService part / kit buy
GM87990rotor with the properly coated contactService part / kit buy
GM88281Power Relay ModuleService part / kit buy
GM88281-1Load Shed AssemblyService part / kit buy
M6923-08-80Nut, Hex 8MM2Service part / kit buy
M933-08016-60Screw2Service part / kit buy
PA-352663Exhaust Silencer, CriticalService part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime100%283.097.0
Standby4.2
Standby25%8.7
Standby50%14.5
Standby75%20.3
Standby100%24.8

Available documents

BrochureSpec sheetInstallation manualReferenceOwner's manualParts manualService manual