HomeKohlerKohler 12 RES

Kohler 12 RES Generator Set

The Kohler 12 RES is a 12 kW (12 kVA) LPG/Natural Gas standby generator set powered by a Kohler CH740 engine. It is available at 120/240 V, 1-phase, 60 Hz and rated 50 A. It holds about 1.9 L (0.5 gal) of oil. Starting uses 1 group-26 battery rated 525 CCA at 12 V. The set measures 1123×726×804 mm (44.2×28.6×31.7 in), weighs about 182 kg (401 lb) and produces 65 dBA at 7 m.

12 kW
Standby
0.725 L
Displacement
1.9 L
Oil capacity
7
Document types

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Specifications

FuelLPG/Natural Gas
Frequency60.0 Hz
Standby power12 kW
Standby kVA12
EmissionsEPA
ControllerADC 2100, ADC-RES, ADC-RES Advanced Digital, Advanced Digital, Advanced Digital (ADC 2100), Advanced Digital ADC-RES
Oil capacity1.9 L
Voltage options120/240 V
Phase1
Rated current50 A
Power factor1.0
Circuit breaker50 A
Battery group26
Battery cranking525 CCA
Battery voltage12 V
Battery quantity1
Dimensions (L×W×H)1123×726×804 mm
Dry weight182 kg
Sound level65.0 dBA @ 7 m

Engine

Kohler CH740
Oil capacity1.9 L
Displacement0.725 L
Aspirationair-cooled
Rated speed3600 rpm

Maintenance & consumables

for the Kohler CH740
ItemSpecCapacityPart #Interval
Air filterPack first: complete service kit comprising air filter,300 hr find
Fuel filter52 hr find
Oil filterPack first: complete service kit comprising air filter, spark plugs and oil filter.×1200 hr find
Belt12 hr find
Coolant52 hr
Oil2.7 L100 hr

Common questions

What is the power rating of the Kohler 12 RES?

The Kohler 12 RES is rated 12 kW standby (12.0 kVA).

What engine does the Kohler 12 RES use?

The Kohler 12 RES is powered by the Kohler CH740 engine.

What fuel does the Kohler 12 RES use?

The Kohler 12 RES runs on LPG/Natural Gas.

What is the oil capacity of the Kohler 12 RES?

The Kohler CH740 engine in the Kohler 12 RES has an oil capacity of 1.9 liters.

Troubleshooting

21

Fault codes

CodeMeaningCauseRemedy
AFInput from a customer-supplied switch that closes when the fault is active. The generator set shuts down and will not start when the fault is active (input is grounded).Check the cause of the auxiliary fault.
HEShutdown occurs if the engine coolant temperature exceeds the maximum temperature for more than 5 seconds. This protective becomes active after the engine reaches the crank disconnect speed.Check for blocked air inlets and exhaust outlets.
LOPShutdown occurs if a low oil pressure condition exists 7 seconds after the engine has reached crank disconnect speed.Note: The low oil pressure shutdown does not protect against low oil level. Check the oil level at the engine. Check for leaks in the lubrication system.Check the oil level and add oil if the level is low.
OCShutdown occurs after 3 unsuccessful starting attempts. The crank cycle is set for three starting attempts of 15 seconds cranking and 15 seconds rest. The generator set also shuts down after 1 crank attempt if no speed signal is sensed. Shuts down 1 second after the fault is detected.Check the fuel supply, spark plug, and battery. Check for loose connections.Contact an authorized distributor/dealer for service if problem continues.
OFShutdown occurs when the governed frequency exceeds 110% of the system’s frequency setpoint for more than 1 second. This protective becomes active 30 seconds after engine start.Contact an authorized distributor/dealer for service if problem continues.
OSShutdown occurs if the engine speed exceeds 115% of the normal running speed for more than 1 second.Contact an authorized distributor/dealer for service if problem continues.
OUShutdown occurs if the voltage exceeds 120% of the voltage regulator setpoint for more than 1 second.Contact an authorized distributor/dealer for service if problem continues.
UFShutdown occurs when the governed frequency falls 1 Hz below the system’s frequency setpoint for more than 1 second.Reduce the load and restart the generator set. Contact an authorized distributor/dealer for service if problem continues.
UUShutdown occurs if the voltage falls below 80% of the voltage regulator setpoint for more than 1 second. This protective becomes active 30 seconds after engine start.Reduce the load and restart the generator set. Contact an authorized distributor/dealer for service if problem continues.
HBFault code is displayed if the engine starting battery voltage rises above 16 VDC for a 12 VDC system or above 30 VDC for a 24 VDC system for more than 10 seconds when the engine is not running. This fault condition does not inhibit engine starting.Check the battery rating and condition. Check the battery charger operation.
LBFault code is displayed if the engine starting battery voltage falls below 8 VDC for a 12 VDC system or below 16 VDC for a 24 VDC system for more than 10 seconds when the engine is not running. This fault condition does not inhibit engine starting.Check the battery rating and condition. Check the battery charger operation.Charge or replace the battery.

Symptoms & remedies

SymptomCauseRemedy
Battery short circuits.Disconnect the battery before generator set installation or maintenance. Remove all jewelry before servicing the equipment. Use tools with insulated handles. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery. Never connect the negative (--) battery cable to the positive (+) connection terminal of the starter solenoid. Do not test the battery condition by shorting the terminals together.
Accidental startingDisconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery.
Battery short circuitsDisconnect the battery before generator set installation or maintenance. Remove all jewelry before servicing the equipment. Use tools with insulated handles. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery. Never connect the negative (--) battery cable to the positive (+) connection terminal of the starter solenoid. Do not test the battery condition by shorting the terminals together.
Fuse blows repeatedlyReplace Auxiliary winding fuse (F1). Contact an authorized distributor/dealer if the fuse blows again.
Generator set master switch in the OFF/RESET positionMove generator set master switch to the AUTO or RUN position.
Red LED stays on for more than 24 hoursOne or more defective or damaged cells.Load test the battery and replace, if necessary.
Red and green LEDs stay on for more than 24 hoursOnboard DC systems are drawing between 1.5 and 5 amps.Turn off all DC equipment while charging.
Neither of the LEDs turn onNo AC power available at the battery charger.Connect AC power or reset the AC breaker on the main panel.
Green LED stays on when the battery is known to be lowOne or more defective or damaged cells.Load test the battery and replace, if necessary.
The generator set does not crank.Battery weak or dead, Battery charger fuse blown, Battery connections reversed or poor, Controller fuse (F3) blown, Relay interface board fuse (F2) blownCheck power to the battery charger. Recharge or replace the battery. Replace the fuse. Contact an authorized distributor/dealer for service if fuse blows repeatedly. Check the connections. Replace the fuse. Contact an authorized distributor/dealer for service if fuse blows repeatedly.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

121
Part #DescriptionQtySystem
12 050 01-SOil Filter8Oil filter kuduparts $32.00
12 132 02-SSpark plug2Spark plug buy
223316Fuse, 10 A, 250 V5Fuse buy
24 029 124-SAdapter, Oil Filter1Oil filter buy
24 032 19-SSeal, Oil (Helix Lip)1Seal buy
24 083 09-SElement, air filter1Air filter element buy
24 136 08-SNipple, Oil Filter1Oil filter buy
24 153 21-SO-Ring, Oil Cooler1Seal buy
24 153 33-SSeal, Oil Pump Cover1Seal buy
24 153 34-SO-Ring, Oil Pick-Up1Seal buy
24 381 13-SPick-Up Assembly, Oil1Pump buy
24 393 70-SPump Assembly, Oil1Pump buy
24 590 01-AOil Cooler, 14RCA/LOil cooler buy
25 032 06-SOil Seal1Seal buy
25 099 26-SSwitch, oil pressure1Sensor buy
25 132 14-SSpark plug2Spark plug buy
25 158 08-SBushing, linkage retaining4Bushing buy
25 435 06-SKit, starter solenoid1Kit buy
292937Fuse, 20 A, 250 V5Fuse buy
358358Coupling, stepper motor4Coupling buy
358359Coupling, stepper motor1Stepper motor coupling buy
48 099 07-SSwitch, oil pressure1Switch buy
52 050 02-SFilter, oil8Oil filter buy
52 099 08-SSwitch, oil pressure1Switch buy
62 083 04-SElement, air filter1Air filter element buy
62 132 04-SSpark plug2Spark plug buy
62 590 01Oil Cooler, 20RCA/LOil cooler buy
GM101737Lifting bars4Lifting bar buy
GM103159Oil, Synthetic Quart 5W303Fluid Amazon eBay $155.00
GM103743Emergency Stop Switch (optional)1Emergency stop switch buy
GM110973-CMPPressure portCoolant filter buy
GM111084Shutdown Switch1Shutdown switch buy
GM114161Fuel selectorAir filter buy
GM118705Spark Plugs1Spark plug buy
GM28823Sensor, oil temperature1Sensor buy
GM29253Fuel orifice fittingFuel filter buy
GM29671PCB Assy., relay board, 12 V1Electronic board buy
GM66128Fuse, 3 Amp5Fuse buy
GM66129Fuse, 7.5 Amp5Fuse buy
GM90304Revised RDC2 Controller1Display buy
RSP-FT-02-US-91Pack first: complete service kit comprising air filter, air pre filter, spark plugs and oil filter.Air filter buy
RSP-FT-04-US-91Pack first: complete service kit comprising air filter, air pre filter, spark plugs and oil filter.Air filter buy
230578Hex Head Bolt (Grade 5)Service part / kit FridayParts $24.68
24 594 66-SCooler, Oil & Diverter Assembly1Service part / kit buy
ML25KZAGKohler 25 HP CH740 Gasoline Engine1Service part / kit buy
X-125-22Hex Head Bolt (Grade 5)Service part / kit buy
X-125-23Hex Head Bolt (Grade 5)Service part / kit buy
X-125-24Hex Head Bolt (Grade 5)Service part / kit buy
X-125-25Hex Head Bolt (Grade 5)Service part / kit buy
X-125-26Hex Head Bolt (Grade 5)Service part / kit buy
X-125-27Hex Head Bolt (Grade 5)Service part / kit buy
X-125-28Hex Head Bolt (Grade 5)Service part / kit buy
X-125-29Hex Head Bolt (Grade 5)Service part / kit buy
X-125-3Hex Head Bolt (Grade 5)Service part / kit buy
X-125-30Hex Head Bolt (Grade 5)Service part / kit buy
X-125-31Hex Head Bolt (Grade 5)Service part / kit buy
X-125-32Hex Head Bolt (Grade 5)Service part / kit buy
X-125-33Hex Head Bolt (Grade 5)Service part / kit buy
X-125-34Hex Head Bolt (Grade 5)Service part / kit buy
X-125-35Hex Head Bolt (Grade 5)Service part / kit buy
X-125-36Hex Head Bolt (Grade 5)Service part / kit buy
X-125-38Hex Head Bolt (Grade 5)Service part / kit buy
X-125-39Hex Head Bolt (Grade 5)Service part / kit buy
X-125-40Hex Head Bolt (Grade 5)Service part / kit buy
X-125-43Hex Head Bolt (Grade 5)Service part / kit buy
X-125-44Hex Head Bolt (Grade 5)Service part / kit buy
X-125-5Hex Head Bolt (Grade 5)Service part / kit buy
X-129-15Hex Head Bolt (Grade 5)Service part / kit buy
X-129-17Hex Head Bolt (Grade 5)Service part / kit buy
X-129-18Hex Head Bolt (Grade 5)Service part / kit buy
X-129-19Hex Head Bolt (Grade 5)Service part / kit buy
X-129-2Hex Head Bolt (Grade 5)Service part / kit buy
X-129-20Hex Head Bolt (Grade 5)Service part / kit buy
X-129-21Hex Head Bolt (Grade 5)Service part / kit buy
X-129-22Hex Head Bolt (Grade 5)Service part / kit buy
X-129-23Hex Head Bolt (Grade 5)Service part / kit buy
X-129-24Hex Head Bolt (Grade 5)Service part / kit buy
X-465-10Hex Head Bolt (Grade 5)Service part / kit buy
X-465-11Hex Head Bolt (Grade 5)Service part / kit buy
X-465-12Hex Head Bolt (Grade 5)Service part / kit buy
X-465-14Hex Head Bolt (Grade 5)Service part / kit buy
X-465-16Hex Head Bolt (Grade 5)Service part / kit buy
X-465-17Hex Head Bolt (Grade 5)Service part / kit buy
X-465-18Hex Head Bolt (Grade 5)Service part / kit buy
X-465-2Hex Head Bolt (Grade 5)Service part / kit buy
X-465-20Hex Head Bolt (Grade 5)Service part / kit buy
X-465-21Hex Head Bolt (Grade 5)Service part / kit buy
X-465-25Hex Head Bolt (Grade 5)Service part / kit buy
X-465-6Hex Head Bolt (Grade 5)Service part / kit buy
X-465-7Hex Head Bolt (Grade 5)Service part / kit buy
X-465-8Hex Head Bolt (Grade 5)Service part / kit buy
X-465-9Hex Head Bolt (Grade 5)Service part / kit buy
X-6024-11Hex Head Bolt (Grade 5)Service part / kit buy
X-6024-12Hex Head Bolt (Grade 5)Service part / kit buy
X-6024-2Hex Head Bolt (Grade 5)Service part / kit buy
X-6024-3Hex Head Bolt (Grade 5)Service part / kit buy
X-6024-4Hex Head Bolt (Grade 5)Service part / kit buy
X-6024-5Hex Head Bolt (Grade 5)Service part / kit buy
X-6024-8Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-1Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-10Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-11Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-12Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-13Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-14Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-16Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-17Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-18Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-19Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-2Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-20Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-21Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-22Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-25Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-3Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-4Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-5Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-6Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-7Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-8Hex Head Bolt (Grade 5)Service part / kit buy
X-6238-9Hex Head Bolt (Grade 5)Service part / kit buy

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
25%77.0
50%93.0
75%113.0
100%132.0
Prime
Prime25%
Prime50%
Prime75%
Prime100%
Standby
Standby25%
Standby50%
Standby75%
Standby100%

Available documents

BrochureSpec sheetInstallation manualReferenceOwner's manualParts manualService manual